The perfect combination of precision manufacturing processes and advanced technology, providing you with high-quality superhard tools
Consult NowFrom raw materials to finished products, we strictly execute every process to ensure superior tool performance
All raw materials come from well-known domestic and international suppliers and undergo strict quality inspection before entering the factory. PCD/PCBN compacts are tested for hardness, density, and internal defects using high-precision instruments to ensure material performance meets standards.
Based on customer requirements and workpiece material characteristics, tool design is optimized using CAD software. Our engineering team, with years of experience, ensures optimal tool geometry, cutting edge strength, and chip evacuation performance.
Using high-precision equipment such as 5-axis CNC machining centers, EDM, and laser cutting to ensure tool geometric accuracy down to micron level. The tool body is made of high-quality carbide or high-speed steel, heat-treated to enhance strength and toughness.
Using vacuum brazing or high-frequency welding technology to firmly bond the PCD/PCBN insert to the tool body. Strict control of welding temperature and time ensures high bond strength, minimal heat-affected zone, and avoids insert damage.
Using imported high-precision CNC grinding machines with diamond wheels for edge finishing. Cutting edge roughness Ra ≤ 0.2μm ensures sharp cutting and smooth chip flow. Finally, surface polishing and anti-rust treatment are applied.
Each tool undergoes comprehensive inspection with high-end equipment. Inspection items include dimensional accuracy, geometric angles, and cutting edge quality. Qualified products are packed in special packaging to avoid transportation damage.
Adopting world-class production and inspection equipment to ensure stable and reliable tool performance
High-end 5-axis machining center with positioning accuracy of ±0.002mm, used for precision machining of complex tool bodies.
High-end CNC grinding machine equipped with diamond wheels for high-precision grinding of PCD/PCBN tools.
Japanese imported EDM machine for precision machining of complex profiles on PCD/PCBN tools.
High-temperature vacuum brazing equipment ensuring high-strength bonding between PCD/PCBN inserts and tool body, minimizing thermal damage.
High-precision measurement equipment for comprehensive inspection of tool dimensions and geometric accuracy.
High-power fiber laser cutting equipment for precision cutting of PCD/PCBN compacts.
Strictly implement ISO9001 quality management system to ensure every tool meets the highest standards
All raw materials and accessories undergo strict inspection before entering the factory, including material certificates, hardness testing, dimensional measurement, ensuring quality at the source.
Multiple quality control points are set up during production. Each process is inspected after completion; non-conforming products never proceed to the next process.
Each tool undergoes full dimensional inspection and performance testing before shipment, including dimensional accuracy and cutting edge quality.
ISO9001 quality management system certified, regularly audited by third parties to ensure the quality management system operates effectively.
Establish quality data statistical analysis system, regularly review quality performance, implement continuous improvement measures to enhance product quality.
Establish customer quality feedback mechanism, promptly handle customer quality issues, and turn customer needs into driving force for quality improvement.
Advanced production facilities and professional team ensure efficient delivery and stable quality
Our technical team will provide professional tool design, manufacturing, and technical support services based on your processing needs.
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